If you want to bend precision parts, fully automatically, at high speeds, in high quantity, regardless of batch-size, with the highest levels of flexibility and total repeatability, welcome to the next level of metal fabrication. Folding with the RAS Multibend-Center makes your dreams come true! The RAS Multibend-Center panel bender is available in working lengths of 2160 mm, 2560 mm and 3060 mm.
In addition to manual loading and unloading, there are a variety of options for automatic blank loading and unloading and stacking of finished parts.
Depending on the requested degree of automation, the manufacturing conditions and the available budget, multiple handling systems can be added to the Multibend-Center. Automation components can be added on the loading as well as on the unloading side. A direct linking of punching and bending is also possible in various configuration levels. Due to the modular design of the panel bender, later upgrades are also possible.
The Bendex Office software automatically programs the bending sequences based on the imported CAD data of the part:
For special bending sequences, the CellControl Office software allows manual intervention in the automatically generated bending sequences
The suction frame is equipped with different size suction cups. A quick locking mechanism allows fast setups for maximum flexibility, if the suction cups need to be repositioned.
Peeling suction cups with a large stroke height can separate the top blank of a stack and ensure a smooth production process. A double material detection system makes sure that the suction frame has picked just a single blank. A clever software feature ensures that blanks with different dimensions, geometries and holes will be reliably loaded.
The spring mounted suction cups can lift blanks from a stack on an uneven floor. Moreover, even blanks with slight embossings, lying on a warped pile can be loaded.
With the SheetFlipper, blanks lying on a stack of sheets can be loaded to the Multibend Center panel bender either flipped or not flipped over. The suction frame of the SheetFlipper picks up a blank, flips it over and transfers it to the suction frame of the gantry loader. The SheetFlipper can be added to the single station or the 2 station gantry loader.
A QR code scanner can be added to the 1 or 2 station gantry loader. The suction frame starts to the indicated stack of blanks. Each blank comes with a QR code. The scanner reads the QR code and loads the stored program. Thereafter, the suction frame lifts the top blank from the stack, check on double sheet and moves the workpiece to the Multibend Center
The intelligent load robot can loads blanks with a closed base surface using its standard suction frame. If blanks come with many holes or cut-outs the suction frame cannot create a vacuum. In this case, additional magnets can be integrated into the vacuum frame. This allows automatic loading of a significantly increased number of blanks by the robot.
For blanks with large window cutouts or perforated middle sections, the standard suction frame of the intelligent loading robot on the RAS Multibend Center can not generate any vacuum to lift and load the workpieces. The suction frame with flexible suction frame extensions solves this aspect. The three extension arms with two suction cups each, can be manually setup so that even blanks with only a small frame can be automatically fed to the panel bender.
In this blank loading option the MiniFeeder moves the blank from a punching machine via a roller table to the intelligent RAS blank loading robot. The robot picks the blank, flips it over and feeds it to the Multibend Center, without having to be programmed or taught. System requirements:
The standard folding beam stands out with excellent bending results. This is based on the very rigid box design, which is provided with a basic crowning. This solution is completely sufficient for more than 95% of the applications in hundreds of installations so far. In order to meet even extreme requirements for straightness of bends and for step bending of radii, a folding beam with manual crowning option is available.
The upper beam tools of the RAS Multibend-Center panel benders offer large free spaces in front of and behind the tools. The clearance provides an almost infinite variety of design options for the parts. In addition to single-piece tools, divided two-piece tools are also available. What are the benefits of the divided two-piece upper beam tools?
Several Multibend-Center configurations are available with optional brush tables.
In addition to the standard main manipulator, the machine can be equipped with a narrow or a small main manipulator foot. The change of the clamping feet is done manually with a few simple steps. The additional clamping feet open up applications for small and narrow parts.
On the finished part belt conveyor, the 4 conveyor belts are exactly synchronized with the run-out speed of the finished parts from the Multibend Center.
The Palletizer automates unloading and stacking of bent parts. In the stationary solution, the Palletizer stacks the parts on a single pallet. Alternatively, the Palletizer moves on a linear axis and can serve multiple stacking positions.
With automatic unloading and stacking of bent parts, the panel bender can be run in an unmanned shift. The unloading robot picks up the finished parts from the runout table and stacks them according to the selected stacking pattern. The intelligent unloading robot does not have to be taught or programmed.
There is no need to teach or program the intelligent unloading robot. Simply select a stacking strategy and the robot does the rest. Stacking strategy examples:
• Parts stacked horizontally • Parts stacked horizontally and rotated to each other • Parts stacked vertically (pallet with back panel) • Every second part turned • Parts lying in each other • Two stack side by side or behind each other
Internet Explorer tarayıcısının 9.0 ve daha eski sürümlerini desteklememekteyiz. Web sitemizi doğru görüntüleyebilmek için tarayıcınızı güncelleyebilirsiniz, güncelleyemiyorsanız başka bir tarayıcıyı ücretsiz yükleyebilirsiniz.