A completely new, revolutionary concept of the band saw arm casting and a new, unique design. The band saw arm casting is hollow in its full length and it forms a closed section. This ensures optimum stiffness of the whole system and maximum accuracy cutting. The robust band saw is generally suitable for all demanding production plants. The saw band sized 34 x 1.1 mm ensures accurate cutting of large cross-sections. The band is manufactured in many versions and allows for cutting of wide range of materials, including stainless steel or tool steel.
Pressing a single switch will execute complete cutting cycle – material clamping, band and cooling system start, cutting, band and cooling stop, arm uplift to the original adjustable position and vice unclamping. Easy intuitive controls through a touchscreen on an ergonomic rotary central control panel. The display also shows required lifting height of the saw band arm depending on the cross section of the material to be cut. Moreover it allows you to monitor the number of cut workpieces in the current settings and machine diagnostics (PLC inputs and outputs, history of errors). During cutting the display shows saw band speed, main engine load and any potential error messages. When you switch to the manual mode you can control all functions separa-tely. The machine is equipped with a high-performance industrial hydraulic unit which allows setting of the contact pressure of the vice. All of this in connection with hydraulics-controlled saw band feed into cut significantly increases cutting efficiency, especially in larger series and cutting of full and high-quality materials. Maximum cutting efficiency is maintained also thanks to the possibility of setting optimum saw band rate by a frequency converter in the range between 15 and 90 m/min., which significantly contributes to cutting accuracy and service life of saw bands. The overall stability of the machine is also ensured by a robust base. By default machine is equipped with a removable chips container or with an additional conveyor.
All pictures shown are for illustration purpose only. Actual product may vary due to product enhancement.
Workpiece stop - Standard equipment
Robust stop with a 500mm scale for setting the required length of the material to be cut.
Frequency converter - Standard equipment
Enables continuous blade speed regulation between 15–90 m/min. and thus setting the optimum cutting conditions for the given material.
Hydraulic pressure device
Used to clamp bundles of material to be cut. Ensures reliable clamping by hydraulically controlled vertical contact pressure working within the machine’s cycle.
Material chute
Continuously joins the vice behind the cut and allows for easy slide of cut pieces into a container when cutting larger series. The chute construction consisting of 2 parts prevents leakage of the coolant.
Halogen lamp
Provides good lighting of the workplace of the machine. An invaluable tool especially when the lighting at the workplace is insufficient.
Oil mist lubrication
Creates an oil mist that is sprayed onto the cutting edge. It replaces the use of a classic coolant, especially when cutting sections during which leakages may occur. Possibility of using organic oils.
Laser alignment
High-quality industrial laser projects the cutting line on the material to be cut. Makes the setting of the required material length simpler, faster and more accurate.
Cleaning brush
Steel cleaning brush, driven by driving wheel. Used to remove chips from the saw band behind the cut.
Electrical cleaning brush
Steel circular brush powered by and industrial motor with worm gearbox. Used to remove chips from the saw band behind the cut.
Pressure regulation
Hydraulically controlled one-sided automatic regulation of saw band feed into cut according to the resistance of the material to be cut. Significantly reduces the cutting time and service life of the saw band.
Screw chips conveyor
Ensures smooth removal of chips from the machine. Reduces the time needed for the cleaning of the machine especially when cutting series of full materials producing large amount of chips.
Saw band tension indicator
Ensures accurate tensioning of the saw band to a required value according to the pressure gauge and its control during the use of the machine. Optimum tensioning of the saw band is essential for its service life and cutting accuracy.
Rinse spray gun
For cleaning working space of the machine.
Chip container
For easy handling is chip container equiped with wheels and swivel chip bin.
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