Fully automated CNC band saw is generally suitable for cutting big series in the heaviest and non-stop operating plants, and also for cutting heavy workpieces of larger cross-sections. Compared to ARG 260 and 300 CF-NC using blade 27 x 0.9 mm, this model is fitted with the saw band 34 x 1.1 mm, which greatly increases the productivity of the machine and the accuracy of the cut, especially when cutting larger cross-sections of solid materials.
A completely new, revolutionary concept of the band saw arm casting and a unique design. Arm cast is hollow along the entire length of its support parts and forms a closed profile. This ensure excellent stiffness of the whole system and accurate cut. The machine is equipped with a workpiece feed by industrial servomotor with a new control system. The servomotor and ball screw ensure high speed and maximum accuracy of workpiece feed, even in multiple feed when cutting long pieces. Options of setting three feed rates – 27, 42 or 50 mm/s acording to weight and length of the workpiece to be cut. Maximum length of a single feed is 500 mm.
Central control panel with a big colour touch screen (7.5”) ensures simple intuitive control of all features of the machine. The control unit allows for programming of up to 60 programmes for quick setting of the feed length in repetitive production. Each programme can be annotated, e.g. by the drawing number. Possibility of programming and cutting of different number of pieces of different sizes without the need for further operation of the machine.The machine can be controlled in fully automatic, semi-automatic or manual mode. In manual mode all functions of the machine are controlled separately.
Workpiece clamping and arm feed into and out of the cut in the desired position according to section of the workpiece are controlled by hydraulics. The so-called “floating” design of the feed vice ensures accurate feeding of uneven and crude workpieces. Regulation of pressure of the feeding and fixed vice is included in the standard equipment. Maximum cutting efficiency is maintained also thanks to the possibility of setting optimum saw band rate by a frequency converter in the range between 15 and 90 m/min, which significantly contributes to cutting accuracy and service life of saw bands. Maximum accuracy of workpiece feeding is based on a very robust construction of the machine with all the main parts made of grey cast iron and massive framework of the feeding system. Large base and overall massive framework guarantee exceptional stability of the machine even when cutting heavy workpieces. The base is equipped with a large removable chips container and allows for installation of an optional worm chips container. Industrial band 34 x 1.1 mm is manufactured in many versions and allows for cutting of wide range of materials, including stainless steel or tool steel.
Frequency converter - Standard equipment
Enables continuous blade speed regulation between 15–90 m/min. and thus setting the optimum cutting conditions for the given material.
Material chute - Standard equipment
Continuously joins the vice behind the cut and allows for easy slide of cut pieces into a container when cutting larger series. The chute construction consisting of 2 parts prevents leakage of the coolant.
Rinse spray gun - Standard equipment
For cleaning working space of the machine.
Hydraulic pressure device
Used to clamp bundles of material to be cut. It provides reliable clamping with hydraulically operated vertical pressure, working within the machine’s cycle. It is installed on the fixed vice and feeding vice.
Halogen lamp
Provides good lighting of the workplace of the machine. An invaluable tool especially when the lighting at the workplace is insufficient.
Oil mist lubrication
Creates an oil mist that is sprayed onto the cutting edge. It replaces the use of a classic coolant, especially when cutting sections during which leakages may occur. Possibility of using organic oils.
Laser alignment
High-quality industrial laser projects the cutting line on the material to be cut. Makes the setting of the required material length simpler, faster and more accurate.
Cleaning brush
Steel cleaning brush, driven by driving wheel. Used to remove chips from the saw band behind the cut.
Electrical cleaning brush
Steel circular brush powered by and industrial motor with worm gearbox. Used to remove chips from the saw band behind the cut.
Pressure regulation
Hydraulically controlled one-sided automatic regulation of saw band feed into cut according to the resistance of the material to be cut. Significantly reduces the cutting time and service life of the saw band.
Screw chips conveyor
Ensures smooth removal of chips from the machine. Reduces the time needed for the cleaning of the machine especially when cutting series of full materials producing large amount of chips.
Saw band tension indicator
Ensures accurate tensioning of the saw band to a required value according to the pressure gauge and its control during the use of the machine. Optimum tensioning of the saw band is essential for its service life and cutting accuracy.
Chip container
For easy handling is chip container equiped with wheels and swivel chip bin.
Chip separator
The chip separator is a galvanized, finely perforated container for efficient collection of sawdust that has passed through a sieve in the base. This container is easily removable when filled and is easy to clean outside the machine.
Magnetic chip separator
For particularly fine chips that have passed through the sieves in the saw, a highly efficient magnetic separator is used. It saves time for cleaning and disassembling the cooling path and extends the service life of the cooling emulsion. This device is easily removable and easy to clean outside the machine by simply pulling the magnetic bars out of the housing.
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