Ermaksan Sm 2,5X1,25 Fibermak Momentum Gen-3 Fiber Laser Cutting Machine (Gen-3 SM 2,5X1,25)

FIBERMAK Momentum GEN-3

ADDS SPEED TO YOUR SPEED AND POWER TO YOUR POWER

GEN-3 series lasers with superior Ermaksan technology, which received numerous international awards, notably iF Design, Reddot, Good Design, and Design Turkey with their powerful and dynamic design, offer unique features for those who know what they want. These lasers were introduced to the market as engineering marvels designed to meet user expectations such as strong body structure, long-lasting performance, functionality, and precision against tough production conditions. It’s engineering design features such as easy programming, simple language, shortcut keys, easy-to-use buttons, height-adjustable arm with its innovative technology approach, provide the operator with excellent comfort.

While 2.5 G acceleration is offered as standard in FIBERMAK Momentum GEN-3 series servo motor models, the machine is upgraded to the GEN-4 model with the 4G high acceleration option enabled by dynamic analyses and perfect design. Thanks to the high acceleration, which offers big advantages in transitions between pieces, production time is reduced and productivity is increased by an average of 15% per hour. The more complex the workpiece, the higher the productivity. It adds speed to your speed, and power to your power with up to 15 kW laser power and high acceleration options.

SMART FACTORY SOLUTIONS

With Industry 4.0 solutions, it provides the opportunity to create a Smart Factory with a fast and flexible structure, which enables innovation by increasing productivity in businesses, improves processes, and minimizes errors.

MACHINE UPDATE

With the philosophy of continuous improvement, Ermaksan engineers offer the most up-to-date version allowing you to get the most out of your machine.

MINIMUM CUTTING TIME

In CNC-controlled machines such as Fibermak, the flow of G codes is crucial during the execution of a process. G code flow in Fibermak is designed to reach the targeted result in the shortest way.

BUILDING A JOB LIST

Dozens of programs can be queued and run automatically at once by creating a job list.

ULTRA FAST COMMUNICATION

Thanks to the Ethercat communication protocol, the control of all machine equipment is performed at ultra-speeds. The total time between the given command and its execution is at microseconds level.

BACKUP

It is possible to restart the machine within minutes thanks to the option of system backup against possible failures.

SPECIFICATIONS/ MACHINE		SM 2,5X1,25
WORKING AREA	mm	2500 x 1250
MAX. LOAD CAPACITY	kg	1000
AXIAL MOVEMENTS	-	-
X, U AXES / SERVO MOTOR TABLE	mm	2550
Y AXIS / SERVO MOTOR BRIDGE	mm	1270
Z AXIS / SERVO MOTOR CUTTING HEAD	mm	150
ACCELERATION	G	2,5
SERVO MOTOR MAX. AXIS SPEEDS	m/min	141 (combination speed) (X, Y single axis speed 100 m/min)
LINEAR MOTOR MAX. AXIS SPEEDS	m/min	170 (combination speed) (X, Y single axis speed 120 m/min)
AUTOMATIC LOADING UNLOADING UNIT	Pallet	2 (30 sn)
MACHINE DIMENSIONS (L x W x H)	mm	8190x3460x2200
MACHINE WEIGHT	kg	12500
MACHINE AXES	-	4-Axis [X, Y, Z, U ]
POSITITIONING ACCURACY	mm	± 0,03
REPETITION ACCURACY	mm	± 0,015
CNC	-	BECKHOFF
CAD/CAM SOFTWARE	-	METALIX, LANTEK
NETWORK CONNECTION	-	Ethernet
CONTROL PANEL	-	21.5-inch screen 1920 x 1080, alphanumeric keyboard, PLC keys, touchscreen keyboard

Bevel Cutting: 

•  3D BEVEL HEAD:

Makes 3D angled cuts possible. It can cut up to ±45° angle. Easy wiring and assembly. 360° rotation capability.

• BEVEL CUTTING HEAD:

Thanks to its motor-controlled biaxial cutting head, it can move +- 45 degrees.

Smart Features:

• AUTOMATIC NESTING:

It is the process of relocating the part with data on the image taken from the camera and decoding it.

• PIERCETEC CUT CONDITION:

With its integrated sensor, PierceTec controls laser power and drilling duration in real time. PierceTec saves on cycle time and operating costs.

• SHEET SORTING:

  Sheet metal separation is performed on the X or Y coordinate of the selected point on the image.

Controller:

• BECKHOFF CONTROLLER:

With its proven industrial PC-based control technology, Beckhoff offers a wide range of products for different applications.

Software:

• LANTEK FLEX3D CUT CAD/CAM SOFTWARE:

It facilitates 3D CAD/CAM design and cutting of standard profiles, including square or round pipes.

• LANTEK FLEX3D TUBE CUTTING SOFTWARE:

Lantek Flex3d Tubes is a CAD/CAM software system for designing, nesting and cutting pipes and pipe pieces.

• LANTEK INSIDE CAD/CAM SOFTWARE:

Programming with Lantek Inside is as easy as using your smartphone. The operator can easily design the program and initiate the cutting process.

Resonator:

• ERMAKSAN RESONATOR:

State-of-the-art fibre laser resonators produced in Ermaksan Optoelectronics centre stand out with their power classes ranging from 1 to 15 kW, high beam quality, and advanced control features.

• IPG-YLR SERIES RESONATOR:

Being customized according to customer needs and requests, IPG-YLR Series (Cassette type) resonators offer affordable solutions to their users. Power alternatives between 1 to 4 kW are available.

• IPG-YLS SERIES RESONATOR:

IPG-YLS Series (Cabin type) resonators, which are provided according to customer needs and requests, have significant advantages thanks to the quality of easy and on-site maintenance. Power options from 1 to 20 kW are available.

Cooling System: 

• IPG COOLING UNIT:

Provides cooling of the relevant parts for continuity and precision in cutting.

Cutting Head:

• PRECITEC PROCUTTER ZOOM 2.0 CUTTING HEAD:

With its higher focal length and replaceable Spot Size feature, Procutter enables fast cutting on thin materials and high quality cuts on thick materials.

• PRECITEC LIGHTCUTTER AUTO FOCUS CUTTING HEAD:

LightCutter is an ideal and economical solution for all laser cutting applications in the low to medium power range up to 4 kW.

• PRECITEC PROCUTTER ZOOM 2.0 PIERCETEC CUTTING HEAD:

The intended use of PierceTec is to confirrm that the first piercing is completed and to allow the machine to start cutting without waiting for the piercing time set from the CNC. This feature saves time and increases efficiency.

Handwheel: 

• HANDWHEEL:

It is an equipment that facilitates the positioning of the head even without staying by the control panel.

• WIRELESS HANDWHEEL:

Provides wireless and manual axis movements for quick positioning of the cutting head.

Acceleration:

• 2.5G ACCELERATION:

The 2.5 G acceleration capability of the Fibermak Momentum series with servo motors significantly increases the efficiency of transitions between pieces.

• 4G ACCELERATION:

Thanks to the 4G high acceleration in the Fibermak Momentum series with servo motors, which offers big advantages in transitions between pieces, production time is reduced and productivity is increased by an average of 15% per hour.

Pipe Cutting Unit:

• T Ø200 PIPE/PROFILE CUTTING:

In addition to flat sheet metal cutting, we also allow our users to benefit from optional pipe and profile cutting features in our Fibermak Momentum series machines.

Cutting Table:

• DOUBLE AUTOMATIC SHUTTLE TABLE

  It consists of two movable tables.

• PNEUMATIC SHUTTLE TABLE WITH TRANSFER BALLS

Thanks to this system, the sheet metals placed on the table can be easily moved by the operator. It especially prevents the stainless steel sheets from scratches while being placed on the grill.

• PROFILE HOLDING TABLE

It is an automatic profile alignment system for precise profile cutting with profile cutting table.

Covered Shuttle Table:

• COVERED SHUTTLE TABLE

  The safety level has been enhanced by surrounding the loading - unloading system with very modern and curved lines in FIBERMAK Gen-5 series laser cutting machines.

Conveyor:

• PALLET CONVEYOR

  It is a system that enables the pieces falling into the machine during cutting to be brought to the operator by an automatic transport vehicle.

• SLAG PAN

  This is the pan where the slag and scrap pieces discharged through the conveyor are collected.

• SIDE DISCHARGE CONVEYOR

This is a belt system that transfers the pieces and slags falling from the grills to the collection chamber after the cutting process.

Dry Air System: 

• CLEAN - DRY AIR SYSTEM

  This system ensures that the oil and moisture levels are reduced to certain figures in order for the values of air coming out of the compressor are at desired levels before the air is transferred to the machine.

Proportional Valve System:

• PROPORTIONAL VALVE SYSTEM

This is the system that automatically adjusts the O2 or N2 auxiliary gas according to the material type, and the auxiliary gas pressure according to the material thickness, and transfers the gas to the cutting head. 

Filtering System:

• FILTERING UNIT

  Ensures cleaning of smoke and small particles formed during cutting via suction.

• EXHAUST FAN

  The suction fan sucks the smoke and particles inside and discharges them to another area. Thus, the harmful particles in the air within the working environment are removed.

Safety Equipment:

• SAFETY LIGHT BARRIER

  Offers a safer working environment with its light protection curtain that is in compliance with CE standards.

• FIBER PROTECTION GOGGLES

  This is a safety equipment used to prevent harmful beams that occur during cutting.

Lubrication System:

• CENTRAL LUBRICATING SYSTEM

  Automatic lubrication of the parts that require lubrication for extended lifetime of the machine by central lubrication system, without the need for an operator.

Automation System:

• INDUSTRY 4.0

  Turn machines into connected and smart systems, making your business more productive.

Sheet Metal Loading System:

• ROBOMASTER VACUUM LOADING SYSTEM

  The machine performance is maximized by operating Fibermak and robot in harmony.

• TOWERMAK SHEET METAL LOADING AND UNLOADING SYSTEM

Fully automatic sheet metal loading and unloading system.

• VACUMASTER SHEET METAL LOADING SYSTEM

The semi-automatic jib crane type vacuum loading system manufactured by ERMAKSAN provides great convenience to its users by allowing the raw material to be loaded easily and automatically on the shuttle table precisely and properly. It is a practical and affordable solution for mass production