SYNCHRONIZED HYDRAULIC PRESS BRAKE

High Precision and Maximum Efficiency

Production times are the most important profit factor for businesses. Speed Bend Pro series press brakes are manufactured to reduce unit time costs and to become your most important supporting power in your business with their fast and high quality production capability in a competitive environment. The range of motion of the upper beam and the beam-mouth opening have been increased in the Speed Bend Pro series. Therefore, it is extremely easy to obtain deep bends by using longer dies. It is possible to easily remove the bent parts from the front of the machine and to bend the long skirted Z-type parts easily by using high lower dies.

Designed with high safety standards, the machine is equipped with laser finger protection and body protection light curtain. Oil cooler feature is offered as standard in SPEED BEND PRO series of 400 tons and above.

NEW LOOK, SAME TECHNOLOGY!

We are pleased to present our hydraulic press brakes with a more elegant, dynamic and modern look. The improved cabin design is offered as an option upon customer request.

With its cambered and structured body and strong curves, the new design also inspires with its unique colours. With a strong appearance, the updated design has been stylishly reproduced without compromising from the quality of the previous design. It is made of high-strength solid st44 quality steel and has a rigid structure that has been relieved of tension with the latest technology. Thus, a longer life is ensured. While the appearance of this new cabin design changes, the only thing that does not change is the basic values that Ermaksan reflects on every product it produces: innovation, reliability, proactive approach, and customer focus. 

STANDARD BACKGAUGE REST AXES

It provides both time and cost savings thanks to its ability to perform complex bending easily with its standard 4-axis back rest (X, R, Z1, Z2) and other accessories that assist bending.

PRECISION BENDING

Thanks to the standard motorized crowning system, the deflection balance can be ideally achieved with the motor. Thus, precise bends are obtained.

LOW OPERATING COST

Provides minimal energy consumption. Cylinders and hydraulic installations that provide easy maintenance are used. Thus, maintenance needs are kept at minimum. This way, the machine offers low operating costs.

QUICK PAY OFF

With its speed and versatility, it is a profitable investment and can pay off for itself in a short time.

PRECISION PROGRAMMING

Fast, easy, error-free, and precise programming is possible thanks to the linear rulers produced at high quality standards in special production facilities.

SLIDING FRONT SUPPORT ARMS

Sliding front support arms with stopper, scaled according to the metric system, allows more precise and easier bending operations.

TECHNICAL SPECIFICATIONS			SB PRO 3100-100 (10,17’-110)
	BENDING LENGTH	mm(inch)	3100 (122,05)
	BENDING POWER	Ton(tons)	100 (110)
	DISTANCE BETWEEN COLUMNS	mm(inch)	2600 (102,36)
	Y RAPID SPEED	mm/s(inch/s)	200 (7,87)
	Y WORKING SPEED	mm/s(inch/s)	12 (0,47)
	Y RETURN SPEED	mm/s(inch/s)	190 (7,48)
	CROWNING	standard	Motorized
	TRAVEL IN X AXIS	mm(inch)	800 (31,50)
	SPEED OF X AXIS	mm/s(inch/s)	500 (19,69)
	TRAVEL OF R AXIS	mm(inch)	250 (9,84)
	SPEED OF R AXIS	mm/s(inch/s)	350 (13,78)
	SPEED OF TRAVEL Z1,Z2 AXIS	mm/s(inch/s)	1000 (39,37)
	BACKGAUGE FINGER BLOCKS	amount	2
	NUMBER OF SHEET	amount	2
	OIL CAPACITY	lt.(us gallons)	200 (52,84)
	MOTOR POWER	kW(hp)	11 (14,75)
	STROKE	mm(inch)	275 (10,83)
	DAYLIGHT	mm(inch)	530 (20,87)
	THROAT DEPTH	mm(inch)	410 (16,14)
	TABLE HEIGHT	mm(inch)	900 (35,43)
	TABLE WIDTH	mm(inch)	90 (3,54)
	LENGHT	mm(inch)	4970 (195,67)
	HEIGHT	mm(inch)	2550 (100,39)
	WIDTH	mm(inch)	2480 (97,64)
	WEIGHT	kg.(lbr.)	6786 (14963)
OPTIONAL	SPEED OF TRAVEL X1,X2 AXIS	mm/s(inch/s)	500 (19,69)
	SPEED OF TRAVEL R1,R2 AXIS	mm/s(inch/s)	350 (13,78)

Angle Gauge

DATA-M LASER PROTRACTOR

Developed by Data M Engineering, it is a powerful solution for measuring bending angles in press brakes.

IRIS PLUS LASER PROTRACTOR

Automatic angle measurement and automatic correction of bending angle

KEBA DIGITAL ANGLE GAUGE

With KEBA angle measuring systems, complex bends can be performed extremely easily and with maximum accuracy.

Backgauge

4-AXIS BACKGAUGE

Backgauge with 4-axis (X, R, Z1, Z2) servo motor allows you to obtain precise bending of the backgauge with 0.05 mm positioning accuracy according to the desired geometry.

5-AXIS BACKGAUGE

Backgauge with 5-axis (X, R, Z1, Z2, X5) servo motor allows you to obtain precise bending of the backgauge with 0.05 mm positioning accuracy according to the desired geometry. One of the backgauge latches moves within ±100 mm and enables conical bending.

6-AXIS BACKGAUGE ATF TYPE

ATF type backgauge system with 6-axis servo motor is automatically positioned for optimum bending results.

Back Protection

LEUZE MLC510 BACK PROTECTION

The back protection light barrier stops the machine in case an object enters the rear of the machine during operation and ensures safety.

REARGUARD+SWITCH

Maximizes your safety thanks to the rear sliding cage and the switch.

MOTORIZED SHUTTER DOOR REAR COVER

A rear safety door that can be used with motors and manually, and has aluminium partitions, which are provided in anthracite grey and metallic grey colours.

Foot Pedal

DOUBLE FOOT PEDAL

Double foot control pedal designed to ensure easy bending.

Barcode Reader

BARCODE READER

Facilitates the operator's intensive and complex work processes and prevents errors.

Throat Depth

410 MM THROAT DEPTH

410 mm throat depth is standard.

510 MM AND ABOVE THROAT DEPTH

Special throat depths up to 1500 mm are offered for wider bending.

Crowning System

HYDRO-DYN CROWNING SYSTEM

Thanks to the CNC-controlled hydro-dynamic crowning system, it is possible to straighten with multiple hydraulic cylinders and a special measuring device (strain gauge), and thus achieve the ideal deflection balance by means of the force applied to the special lower beam.

HYDRAULIC CROWNING SYSTEM

Thanks to the CNC-controlled hydraulic crowning system, with multiple hydraulic cylinders, it is possible to achieve the ideal deflection balance by means of the force applied to the special lower beam.

HYDRO-MECHANICAL RIDGING

Thanks to the CNC-controlled hydro-mechanical crowning system, it is possible to achieve the ideal deflection balance with a hydraulic cylinder.

Bending Line

LASER BEND LINE - B-LIGHT 02

This is a system utilized for bending without the use of backgauge with the help of laser beam, and that allows the bending axis to be clearly visible.

LASER BENDING LINE - ROLLERI B-LIGHT 01

This is a system utilized for bending without the use of Backgauge with the help of laser beam, and that allows the bending axis to be clearly visible.

Ruler

RULER ON TOP BEAM

You can get precise results with Y1+Y2 axis synchronization with a tolerance of 0.01 provided by linear rulers.

Extraction System

SHEET EXTRACTION SYSTEM

This is the system that helps the bent products to be removed from the table of the press brake and transferred to the next stage.

Electric Panel Heating - Cooling

ELECTRIC PANEL HEATING AND COOLING SYSTEM

An optional electric panel with heating and cooling system, manufactured in accordance with CE standards is provided.

Hydraulic System

HAWE HYDRAULIC SYSTEM

This system ensures that sufficient amount of oil required for the main rollers, pressing rollers, and feeler adjustment rollers circulates in the system at an accurate pressure.

Tool Storage Cabinet

TOOL STORAGE CABINET

This is a cabinet manufactured by Ermaksan to protect the upper and lower dies used in our machine from external impact, and to keep them clean.

ROLLERI TOOL CABINET

This is a cabinet manufactured by Rolleri to protect the upper and lower dies in our machine from external impact, and to keep them clean.

Controller

ESA S630

The controller can support up to 4 axes and has a 2D graphic display.

ESA S640

The 2D programmable CNC controller can support up to 6 axes.

ESA S660W

2D programmable CNC press brake controller. Can control up to 12 axes. Capable of 3D imaging.

Pendant Arm

STANDARD CONTROLLER ARM

This is the standard equipment in which the CNC controller, which is required for the machine to work, is mounted and allows the controller to move to the front or back of the machine when required.

ERGONOMIC CONTROLLER ARM

HEIGHT ADJUSTABLE CNC PENDANT ARM

The height-adjustable CNC pendant arm with shock absorber stands out with its modern design and functional features.

Led Bar Guiding System

LED BAR GUIDING SYSTEM

Shows the location of the bent pieces and bending stations with coloured LED bars.

WILA SMART TOOL LOCATOR

This system determines the order of use of the partial dies, which are mounted on the upper beam in full length, and attached to the top tool holder, by means of laser beam.

Front Support Arms

FRONT SLIDING ARMS

Sliding front support arms with stopper, metric system scales and height adjustment feature allows more precise and easier bending operations.

AP3-AP4 FRONT SUPPORT ARMS SYSTEM

The sheet support system used where the plinth rates of the elastic fine sheets to be bended are bigger.

SIDE CAGE+SWITCH+LASERSAFE IRIS PLUS

This is a system that can measure the angle and automatically make angle correction to the CNC.

SIDE CAGE+SWITCH+LASERSAFE

The system, which is also used as a front finger protection, stops the movement of the upper jaw when it detects any object.

SIDE CAGE+SWITCH+LEUZE

If the brackets used as front light protection detect an object in the beam movement, they stop the movement of the beam; if the beam is removed, the beam keeps moving at the same speed. However; if the object remains in between, the beam keeps moving at a low (manual) speed.

Robot Interface

ROBOT INTERFACE

Robotic automation solutions provide advantages in terms of efficiency, quality, speed, performance, cost, and safety.

Start-Stop

START-STOP

This is the optional system that stops the main motor when there is no upper beam movement in the machine within 2 minutes.

START-STOP + SOFT STARTER

This is the STAR - TRIANGLE motor speed change that we use as an option. Ensures safer and easier speed change for the motor.

Lubrication System

CENTRAL LUBRICATING SYSTEM

Automatic lubrication of the parts that require lubrication for extended lifetime of the machine by central lubrication system, without the need for an operator.